Specs
Our Xion protective gear product range is specifically designed to wear (covert) underneath clothing.
The products are designed and tested by stuntmen / extreme sports athletes, stage and screen combatants, actors and more...
The fabric that carries the padding, is a lycra based stretchable fabric that comes in black with either grey or orange stitching (Skin colour fabric will be a future option as a specific feature to serve the stunt industry).
Most padded areas are covered with an abrasion resistant Teflon based fabric for extensive usage.
The Xion products are designed to protect the bony and rigid parts of the body. Because the padding is flexible, it does not perform in the same way on "soft" parts of the body as rigid protection does.
D3o (the padding in our products) combined with a hard shell, performs a lot better than any other rigid impact protection out there today but looses flexibility and movability by adding rigidity!
For the stunt business and most sports or professional applications this is a very important aspect of protection!
Rigid shell protectors do not give a person the desirable freedom of movement, even worse, these products are not worn as comfortable undergarments, just protection!
Our products offer the highest level of protection whilst offering freedom of movement and flexibility. Because the products are designed to wear as a second skin (undergarment), they need to be thin (max. 9 mm), comfortable and worn close to the body. The best part of d3o is, the harder you hit the padding, the better it works!
The padding material is flexible, breathable, re-usable and washable (up to 40°). The pads are made of a revolutionary material called d3o™ (dee-three-oh)
which is made of "Intelligent Molecules" that flow with you as you move but on shock/impact lock together
(in a fraction of a second) to absorb the impact (more info on d3o™, please visit d3o-lab).

d3o™ compared to conventional foam padding
d3o™ is known for its shock absorption.
If you look at the diagram you can see that d3o™ outnumbers foam padding more than 6 times using half the thickness.

Current Xion product range
At the moment you can order the following products from our product range. Check out our shop for more information on each product.
- Elbow protector
- Knee protector
- Fire retardant Balaclava with head protection
d3o™ Padding certification
d3o™ technology is certified in accordance to the Oeko-Tex Standard 100.
Xion product specs list
The products from the Xion stuntpadding range have the following specifications;
- Maximum padding thickness: 9 mm
- d3o™ padding is completely flexible
- Used fabric is stretchable
- Both fabric and padding is breathable
- Products come in black
- Fabric and padding are washable (tested up to 50 times at 40°)
- Products come in sizes s, m, l, xl
- Target group users: stuntmen/women, extreme sports athletes, free runners, actors, stage and screen combatants, martial artists and many more applications
- Fabric types: stretch Sensitive™ lycra, abrasion resistant teflon based
Xion sizing chart
Below you'll find the sizing chart for our xion products.
Bicep circumference should be measured just above the bicep, Leg circumference should be measured up to the groin, Ankle circumference should be measured just above the ankle bone.

Xion reviews
Some reviews from professionals on our products:
Chuck Borden / stunt coordinator since 1985
The summary pretty much sums it up. I have been doing stunts for movies and TV for over 25 years now and this is the best padding I have come across. Durable, comfortable and works great. I must have for the serious stunt person, athlete or someone that works in tough situations. Chuck Borden, stunt coordinator / stunt performer. (Posted on 05/02/2010)
Eric vanArsdale / stunt performer
So i bought a few to test out and show fellow stuntmen on set. I did pretty much everything that was shown on the demo and they worked great. On set i had three of the biggest guys play with them. They wrapped them around their hand and started punching a steal trash dumpster, and they went HARD!!! there's your next demo shot for you. Well needless to say they were impressed.
A great addition to my stunt bag!!!!! looking forward to more gear for you guys.
Eric VanArsdale / Stuntman (Posted on 22/05/2010)
Paul Macdonald / Fight director - historian
Great stuff guys! I have promoted and recommended this for my Academy members and shall spread the word through the WMA world.
Tim Klotz / Fight director - perfomer - teacher
I don't go co-co about products much, but this is the best fight/stunt padding out there!





